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MES系统是精益生产落地工具

发表时间:2019-10-17 17:06:10

       DUIYUZHIZAOQIYEERYAN,SHANGCENGSHENGCHANJIHUABUMENMIANDUISHICHANGDEBIANHUA,KEHUDUIJIAOHUOQIDEKEKEYAOQIU,CHANPINDEBUDUANGAIXING,DINGDANDEBUDUANDIAOZHENG,MINGXIANGANDAOJIHUAGENBUSHANGBIANHUA,QIYEYUELAIYUEXUYAOCHEJIANZHIXINGCENGMIANGENGHAODITUIJINSHENGCHANJIHUA,FANKUISHENGCHANZHUANGTAIXINXI,TIGAOZUOYEXIAOLV。YINCI,RUHEJIANLIHEYUNXINGCHEJIANCENGDEGUANLIXINXIXITONG—ZHIZAOZHIXINGXITONG(MES)JIUCHENGLEXUDUOQIYEGUANXINDEMUBIAO。


宝斗1、MESXITONGDATONGSHUANGCENGGUANXI


  ZAIZHIZAOYEXINXIPINGTAIZHONG, ZHIZAOZHIXINGXITONGZAIJIHUAGUANLICENGYUDICENGCHEJIANSHENGCHANKONGZHIZHIJIANJIANLILELIANXI,TIANBULELIANGZHEZHIJIANDEKONGXI。


  MUQIAN,ZAIZHIZAOQIYEWANGWANGCUNZAIZHEIYANGDEQINGKUANG,KANSILIANGHAOYUNZUODESHENGCHANCHEJIANSHIJIBINGMEIZAIYIZUIHAODEZHUANGTAIYUNXING,SHEBEIHECAOZUORENYUANKANSIMANGLIU,DANQIXIAOLVCUNZAIHENDADETISHENGKONGJIAN,WUXINGZHONGWEIQIYEDAILAISUNSHI。


  WEIJIEJUEZHEIYIWENTI,GUOJIZHIZAOYETICHULEZONGHESHEBEIXIAOLV(OEE,Overall Equipment Effectiveness)DEGAINIAN。LIYONGOEEDEYIGEZUIZHONGYAOMUDEJIUSHIJIANSHAOYIBANZHIZAOQIYECHANGCHANGCUNZAIERYOUJIYIBEIHULVEDELIUDASUNSHI:TINGGONG、SHEZHI/DIAOJIE(YOUXIAOLVLVSUNSHI)、WEITINGGONG、JIANSU(BIAOXIANXINGSUNSHI)、DIAOJIEJICHUANGSHEBEISHENGCHENGDECIPINHESHENGCHANZHENGCHANGYUNXINGSHICHANSHENGDECIPIN。GENJUXIANCHANGSHISHICAIJIDESHENGCHANXITONGBIAOXIANXINXI,ANZHAOOEEDEFENXIFANGFA,QIYEKEYIFANGBIANDIZHIDAOZIJIGONGCHANGCUNZAISHENMEWENTI,CONGERMINGQUEGUANZHUMUBIAO。


2、JIANLIZHIZAOZHIXINGZIXITONG


宝斗  ZHIZAOZHIXINGZIXITONGSHIMESXITONGDEHEXINBUFEN,TADERENWUSHIWANCHENGZHENGGESHENGCHANGUOCHENGZHONGDEZAIZHIPINJIANKONG,SHIXIANSHENGCHANGUOCHENGGENZONG、LIUCHENGKONGZHI、ZIYUANPEIZHI、LINGJIANJIAGONGGUOCHENGHEDINGDANGUANLIDENGGONGNENG。


  MESZHIZAOZHIXINGXITONGNENGJIANKONGSHENGCHANGUOCHENGDESHIJIQINGKUANG。LIRU,TAKEYIZHUNQUEFANYINGMEIYIGESHENGCHANHUANJIEDESHIJIYONGLIAOQINGKUANG、KUCUNQINGKUANG,YINERANZHAOSHIJIQINGKUANGKOULIAOERBUSHIANZHAOBIAOZHUNLAIKOULIAO;TAKEYIZHUNQUEFANYINGMEIYIGESHENGCHANHUANJIEDESHIJICHUHUOQINGKUANG。


  ZHIZAOZHIXINGZIXITONGNENGYUGAOJIPAICHENGXITONG(APS)JINXINGXINXIJIAOHUANHEXINXIGONGXIANG,CHONGFENSHIXIANCHEJIANPAICHENGHESHENGCHANDIAODUDEYOUXIAOGUANLI。ZHIZAOZHIXINGZIXITONGCHONGFENSHOUJIZHICHENGSHUJU,WEICHANPINZHILIANGSHIGUFENXIHEJIHUATONGJIFENXITIGONGCHONGSHIDESHUJU。


  ZHIZAOZHIXINGZIXITONGDEDIANXINGGONGNENGSHI:SHENGCHANXITONGJIANMO、ZAIZHIPINZHUANGTAIJIANKONG、SHENGCHANZHUNBEIPEIZHI、SHENGCHANGUOCHENGJIANKONGHESHUJUCAIJI、CHANPINZHUANGTAICHAXUN、GENZONGHEZHUISU、CHUANGJIANJIGUANLIRICHANGBAOBIAOSUOXUDESHUJUHETIAOMASHENGCHENGHEDAYINDENGFUZHUGONGNENG。QIZHONG,SHENGCHANXITONGJIANMOBAOKUODINGYIZUIZHONGCHANPIN、LINGJIANHEBUJIAN、YUANCAILIAOHEXIAOHAOPIN,DINGYISHENGCHANHUANJINGHESHEBEIJIANLIGONGYIGUOCHENGHECAOZUOBUZHOU。


  ZAIZHIPINZHUANGTAIJIANKONGSHIJINXINGKUCUNWULIAOGUANLIHEZHUANGTAIJIANKONG。SHENGCHANGUOCHENGJIANKONGHESHUJUCAIJIYAOGENZONGDAOMEIYIGEGONGXUERBUSHIMEIYIGEGONGDUANDEHEGECHANPINSHU、FANXIUPINSHULIANG、SHIJIYONGLIAO、CAOZUOZHEHESHIYONGSHEBEIDENG。CHANPINZHUANGTAICHAXUN、GENZONGHEZHUISU,YAOZHUNQUEFANYINGSHENGCHANDONGTAIGUOCHENGJIGUOCHENGZHONGGEYUANSUDEZHUANGTAIHEHUODONGJILU。


3、JIANLICHANPINSHENGCHANJIHUAHEDIAODUXITONG


  XUDUOQIYEDESHENGCHANCHEJIANDUIYUZAIZHIPINDEJIANKONG、GUANLIHETONGJIWANGWANGYOUZHUANZHIRENYUANTONGGUOXIANCHANGXUNSHI、QINGDIANHEJILULAIWANCHENG,CHEJIANJIHUAYUANHESHENGCHANDIAODURENYUANGENJUZAIZHIPINXUNSHIJIEGUO、JIHUABUDANGYUEJIHUA、QUEJIANHELINSHIJIANSHENGCHANZHILINGZHIDINGSHENGCHANJIHUABINGDIAODUANPAI。


  YOUYUDUIZAIZHIPINXUNSHIDEJILUBUNENGJISHIFANKUIDAOCHEJIANJIHUADIAODUSHI,JINQUEJIANDE“CHADUI”XUQIUHESHEBEINENGLIDEWEIZHIXING、RENLIZIYUANDEBUQUEDINGXING,DAOZHISHENGCHANPAICHENGHEJIHUADIAODUJINGCHANGFASHENGZIYUANCHONGTU,SHEBEIHERENLIFUZAIBUNENGYOUXIAOPINGHENG,YINCIZHENGGECHEJIANSHENGCHANJIHUAHEDIAODUGONGZUOFEICHANGFANZHONG,XIAOLVBUGAO,WEIBAOZHENGSHENGCHANRENWU“HOUQIANGBUDAO”,JIABANXIANXIANGFEICHANGYANZHONG。


  YINCI,ZAIMESXITONGSHISHIGUOCHENGZHONG,YINGJIANLIAPS。APSYINGDANGTIGONGZIYUANPEIZHI、LINGJIANJIAGONGGUOCHENGDAORU、YUESHUTIAOJIANLURU、DINGDANGENZONG、GANTETUDENGDUOZHONGPAICHENGHEDIAODUSUANFAHEZIYUANJIEGOUYOUHUAJIANYIDENGJIBENGONGNENG。


宝斗4、JIANLICHEJIANZIYUANGUANLIZIXITONG


  JIANLICHEJIANZIYUANGUANLIZIXITONGYINGGENJUYONGHUDESHIJIQINGKUANGHESHISHIMESXITONGDEYAOQIU,BINGJIEHEDNC(ZHIJIESHUZIKONGZHI/FENBUSHIKONGZHI)ZIXITONGDESHIJIQINGKUANGJINXING。


  CHEJIANZIYUANZHUYAOBAOKUOJIAGONGYONGGONGJUHEJISHUZILIAOLIANGLEI,ZHEILIANGLEIZIYUANDEPEIZHIXUQIUHEGUANLIMOSHIJUNBUXIANGTONG,YINCIXITONGYINGDANGNENGGOUFENBIECHULI。DUIYUCHAOQIJIEYONG、ZILIAOSHUXINGHEJIEYUEQUANXIANDENGJINXINGKONGZHI、CHAXUNHEFENXI,BINGDUIZILIAOKUCUNJINXINGTONGJIHEGUANLI。


  JIUBAOBIAOZIXITONGERYAN,BIAOZHUNXITONGDEBAOBIAOBUKENENGWANQUANMANZUYONGHUDETESHUXUQIU,YINCIBUFENBAOBIAOYINGDANGGENJUYONGHUSHIJIYAOQIUHEXUQIUERLIANGSHENDINGZHI。XIANGXIDEBAOBIAOGESHI、ZIDUANHANYIHESUANFAGONGSHIJIANGZAIDUIYONGHUFANGTANHEXUQIUFENXIZHIHOUZHUYIDINGYI。


5、MESXITONGXIAOYIMINGXIAN


  XUDUOZHIZAOQIYEJIXIEJIAGONGCHEJIANWEICHONGFENFAHUISHUKONGJICHUANGDEGONGXIAO,ZAISHISHIMESXIANGMUDETONGSHIBADNCXITONGYEYIBINGGUIHUAZAINEI,YIFANGMIANSHIXIANSHUKONGJICHUANGDELIANWANG,SHIXIANSHUKONGCHENGXUDEJIZHONGGUANLI,TONGSHIBIANYUSHENGCHANSHUJUDESHISHICAIJI,SHIXIANLEMESYUDNCXITONGDERONGHE。


  ZHIZAOZHIXINGXITONGDEYUNXINGTIGONGLECONGJIESHOUDINGHUODAOZHICHENGZUIZHONGCHANPINDEQUANGUOCHENGDESHENGCHANHUODONGSHIXIANYOUHUADEXINXI。TACAIYONGDANGQIANDEHEJINGQUEDESHUJU,DUISHENGCHANHUODONGJINXINGCHUSHIHUA,JISHIYINDAO、XIANGYINGHEBAOGAOGONGCHANGDEHUODONG,DUISUISHIKENENGFASHENGBIANHUADESHENGCHANZHUANGTAIHETIAOJIANZUOCHUKUAISUFANYING,ZHONGDIANXUEJIANBUHUICHANSHENGFUJIAZHIDEHUODONG,CONGERTUIDONGYOUXIAODEGONGCHANGYUNXINGHEGUOCHENG。MESGAISHANYUNXINGSHEBEIDEHUIBAO,YIJIGAISHANJISHIJIAOHUO、KUCUNZHOUZHUAN、MAOLIHEXIANJINLIUTONGXINGNENG。MESTONGGUOSHUANGXIANGTONGXIN,TIGONGZHENGGEQIYEDESHENGCHANHUODONGYIJIGONGYINGLIANZHONGYIRENWUZUOWEIGUANJIANYINSUDEXINXI。


  制造企业成功实施MES系统后将为企业带来以下效益:生产准备时间和生产周期大大缩短,产品质量提高,设备利用率全面提升,生产排程和调度效率大幅度提高,车间资源得以更有效的利用,车间管理能力和管理效率快速提升,生产成本进一步降低,产品报废和超差得到有效的控制,在制品追溯速度和准确性大幅度提高,工时管理将更加科学合理。